Monday, November 30, 2009

Update on Enhancements Done

Following the acquisitions, no time was wasted installing the various parts. It was an anxious period because I had no idea how everything will gel together. I was aware what each enhancement would deliver but each individual part need to work in cognisance with the rest as a package. Over a period of 4 days, the car was transformed dramatically. Here's a quick glimpse of the enhancements done and a personal assessment of the effects to the overall performance of the car.

I have mentioned earlier that the ECU would remain stock. However, when you have a professional ECU tuner in town, I did not want to forego the chance to give him a shot at reflashing the ECU. After 2 days of poking and probing, he added more horses to the engine than I could imagine. Not only was power increased, fuel consumption improved dramatically too. Apparently, the car was running a rich mixture to prevent a blown engine. The tuner lean out the mixture just enough such that I could still use the lower RON rating fuel in Malaysia and Thailand without compromising on power delivery. Most noticeably was how much quieter the engine is compared to stock. The electronic throttle was also tuned to be more sensitive. The speed cut has also been removed and the revolution cut has been increased by another 500 rpm. The overall effect is that the car accelerates very, very quickly. The increase in torque can also be felt in all gears. The car is really, really fun to drive now.

The Exedy lightened flywheel and organic clutch are a match made in heaven. Earlier on, I was told that more revolutions would be needed to move the car and my earlier experience with the organic clutch was that I needed bigger leg muscles to operate it. Those fears were unfounded. I did not have to rev the engine any more than usual and the clutch is just a tad heavier compared to the stock. In fact, when the clutch runs in, it would not be any different than the stock clutch. But, the difference lies in the delivery. The car takes off like a bat out of hell and pulls very strongly in any gear. The bite point of the clutch is almost immediate once you release it. The lightened flywheel gives the impression that the car has undergone a weight loss programme. Put together, this is a potent combination if you want quick gear changes and power on the move. The effects is also attributed to the re-tuned ECU.

The thin version of the NRG steering wheel quick release was installed with the MoMon Quark steering wheel. It was disappointing because the fit is really bad. Somehow the boss kit does not match the quick release. More work will be needed to make the whole system work properly. The regular quick release puts the steering wheel too close to the driver and makes it difficult to operate the signal indicators and windshield wipers stock controls. An order has been placed for a lower height boss kit. Hopefully, this will solve the problem or else, I will have no choice but to revert back to the original system.

The Scan Gauge II does not work with the JDM Swift Sport. As such, the center console idea has been scrapped completely. I will have to rely on manual calculations to estimate the 'distance to empty'. This is really selfish on the part of the Suzuki factory to have such a system. While everybody else is OBD II compliant, Suzuki made it impossible to read any data from the OBD II port on the car. Anyway, with the re-tuned ECU, there is a strong likelihood that the Scan Gauge II may be able to read the data. This is not tested yet but I am quite sure it will work this time.

The Racetech battery could not be installed because the terminal points of the battery does not fit the original couplings of the harness. I need to buy adapters in order to use back the original couplings. Needless to day, they have been ordered. The next problem that needs fixing is securing the battery onto the original battery tray. The Racetech battery is about 2/3 the size of the original battery. Some customised brackets will be necessary to secure the battery.

The Kansai front splitters have been replaced by the Greddy front lip, painted in red. The rear diffuser has been painted red completely. In addition, the Kansai rear spoiler has also been replaced by a Greddy rear spoiler painted in red. The car is as red as you can imagine. The only black stuff are the side skirts which I decided to keep black in colour because removing them may mean damaging some clips which holds the side skirt to the car. The car looks awesome. The deal on the Magline wheels did not go through. That could be a blessing in disguise as I think the G07 wheels looks really nice now with the overall red theme.

Pictures will be posted once available.

Tuesday, November 10, 2009

Latest Acquisitions

We talked about not installing an oil earlier. However, I just could not resist buying this oil cooler when I saw it being sold. Its actually meant for a different application but it looks and performs almost exactly like the one being sold by JWRC Custom. What I really like about it is that it should lower temperature by a few degrees but not drastically. Furthermore, oil pressure should not be affected too much since it is an in-line system. Lastly, the real reason for installing this oil cooler is the 'cool' factor. This will add some bling to the front since everything is red and black. Of course, the price difference between the JWRC Custom and this one is extremely large. Here's the JWRC Custom version.



And here's the one I bought.









Another acquisition that was discussed earlier was the ScanGauge II car computer. After doing some research on other car computers that are available in the market, I decided that the ScanGauge II is the one to buy. The gauge has most of the functions I would want eg. trip computer, voltmeter, etc. Since everything is built-in into one single gauge, I do not need separate gauges eg. voltmeter and this in turn, translates into less clutter and more space in the centre console area. I have also purchased a cover to mount the ScanGauge so it will look neat and integrated with the dashboard. More information can be found here: http://www.scangauge.com/












If there's any space left on the cover after mounting the ScanGauge II, I would like to include an additional cigaretter lighter power outlet and some switches to turn on/off power supply to the charger for the comms set and GPS.

Another item on the order book is the SecureStart Jump Starter. Since I will be deprived of a power outlet to charge my Racetech battery when I move to my new place, I needed a replacement to continue providing a trickle charge to the battery when the car is not being used. I could use the stock battery but that is too heavy to carry around. I came across this product and realised how useful it is and the technology behind it is quite amazing too. It is ridiculously small but yet powerful, 900mAh is a lot of power. My plan is to put it inside the engine compartment and have it hooked up to the Racetech battery. Every week, I will take it out and have it recharged using my CTEK electronic car charger. In fact, I may not even have to do the charging at home since the SecureStart jump starter can be fully charged from the cigarette power supply in minutes depending on the amount of power drawn. Technology is indeed wonderful. In addition, I can carry it with me in the car and perhaps, save some damsel in distress. More information can be found here: http://www.boldertmf.com/product_2.htm




I have decided to give the car another makeover. The two Kansai splitters are coming off and replaced by a Greddy Front Lip. The side skirts and rear diffuser will also be re-sprayed to red to match the rest of the car. The rear spoiler may be re-sprayed to black completely or else, the two wing tips will be re-sprayed to red instead. I am still undecided whether the front grill should be replaced by the original grill. In the end, my inclination is towards a mono colour car rather than splashes of additional colour here and there. Essentially, the front end will look like this.




Wednesday, November 4, 2009

Pressure Sprayer Tried, Tested & Proven

Not completely convinced that the pressure sprayer will do the job of removing dirt and grime on the car, I decided to put it to the test one more time. It was raining the whole day yesterday and the truck had to go through a few muddy puddles. Of course, dirt was stuck everywhere and by this morning, this was the situation.







This provided me with an opportunity to test the pressure sprayer. I added car shampoo into the 8 litres sprayer and top it up with 5 litres of water. A few quakes to make sure the shampoo is well mixed with the water and a few pumps on the handle and we were ready to go. The whole truck, including the wheels were sprayed with the foamy mixture. The inside of the wheel arches were badly coated with mud but once the foam hits the mud, it melts right off. By the time I reached the starting point, some of the dirt had already came off. Since there was balance left in the pressure sprayer, I sprayed more foam on the dirtier parts of the car.





Next, I filled up the pressure sprayer with water up to the 8 litres mark. With a micro fibre mitt, I sprayed water on the area that the mitt was working. I stopped now and then to inspect the mitt to make sure there were no visible contaminants that might scratched the paint. I was also thinking that the mitt would actually be soiled with the dirt being picked up. Surprisingly, the mitt was clean and I concluded that it is actually being 'washed' all the time since there is a constant flow of water. To play safe, I rinse the washing mitt in a pail of water after going through the dirtier parts. About 6 litres of water was used to wash and rinse off the foam.







The first thing I noticed was that most of the water has run off. The truck was relatively dry. However, this could also be attributed to the constant polishing. Next, I filled up the 1.5 litre pressure sprayer with about 1 litre of water and a cup of liquid polish, give it a good shake and a few pumps on the handle. I sprayed the mixture on one side of the truck first and then wipe it off, rinsing the cloth frequently. Its better to work panel by panel with the polish mixture. The whole wash and mini-wax job was completed in 30 minutes. The result was most pleasing. Close inspection did not show any serious scratch marks were left on the panels. By the way, the car shampoo was not anything fancy; a 2 litre bottle cost $3. The label said that it contained silicon wax. One more observation, I did not get all wet and dirty compared to using an electrical high pressure washer or even a regular hose.




This method obviously does not replace the conventional and proven system of using high pressure washer and water hose. But in a situation whereby facilities are limited, this method works well. The important point to note is not to rush and apply too much pressure. Keep the water flowing all the time to ensure the area being washed is well lubricated. Rinse the washing mitt and drying cloth often to prevent dirt from collecting inside.
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